Precision Aluminum Alloy Auto Car Spare Parts Gravity Die Casting Mould Manufacturer Offering Quality Casting Services
Aluminium Gravity Die Casting Description
Gravity die casting represents an environmentally friendly manufacturing option with minimal waste generation. The permanent molds eliminate disposable sand or binders, while the aluminium material is fully recyclable. Our process optimization focuses on energy efficiency and sustainable practices, supporting your green manufacturing initiatives and environmental responsibility goals.
Drawing: Provide by customer, or design according as the sample
Drwing format: Pro/E, AutoCAD, Solidworks, CAXA, UG, CAD, CAM, CAE, STP, IGES, etc.
Mould: Design and produce by ourself
Aluminium Gravity Die Casting Parameters
| Name | Aluminium Gravity Die Casting Mould |
| Material: | Aluminum (6061-T6, 6063, 7075-T6,5052) etc. |
| Machining Process: | CNC Machining, CNC turning, CNC milling, CNC lathe machining, CNC boring, grinding |
| CNC drilling etc. |
| Surface treatment: | Clear/color anodized; Hard anodized; Powder-coating; |
| Sand-blasting; Painting; |
| Nickel plating; Chrome plating; Zinc plating; |
| Black oxide coating, Polishing,wire drawing etc... |
| Gerenal Tolerance: | CNC Machining: 0.015 |
| (+/-mm) | Turning: 0.015 |
| Grinding(Flatness/in2): 0.015 |
| ID/OD Grinding: 0.015 |
| Wire-Cutting: 0.03 |
| Production capacity: | depend on complicacy of different products and the quantity |
| Experience: | 10 years of CNC machining products |
| 10 years of casting products |
| 5 years of forging products |
| We have a senior design team to offer perfect modification suggestions. |
Die Casting Manufacturing Process Features
- Engineering With Accuracy and Stability Dimensional
- Easily Assembled and Disassembled
- Low maintenance
- Longer life
- Fine finish
- High strength
- Rugged design
- Durable nature
Quality Control
- Checking the raw material after they reach our factory - Incoming quality control (IQC)
- Checking the details before the production line operated
- Full inspection and routing inspection during mass production - In process quality control (IPQC)
- Checking the goods after they are finished - Final quality control (FQC)
Manufacture Process
1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
Our Advantages
1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;
9. For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device ;
10. We produce the pattern sample to customer after finish the mould, when the pattern was qualified, then we do exceptance job for the mould ;
11. We have the Hexagon coordinate measuring instrument imported from the Switzerland to have a test make sure our mould qualified.
Packaging & Shipping
Our products are packed in wooden cases to ensure zero damage. We accommodate specific packaging requirements and arrange timely delivery to your chosen port worldwide. We can customize packing methods according to customer needs, suitable for seaway transportation.
Why Choose Us
- Cooperated with clients in more than 10 countries and regions worldwide
- Own factory with over 40 senior professional technicians
- Competitive pricing structure
- High precision manufacturing
- Advanced fully equipped facilities
- 6 years of export experience
- Small orders accepted with one-stop service including mould and assembly
Design to Finished Products: We provide complete die casting products, including 3D flow analysis, high pressure die casting, trimming, hand cleaning, drilling, tapping, machining, vibratory finishing, shot blasting, satin sanding, painting, powdercoating, E coating, anodizing, polishing, plating, coating, bar coding, assembly and packaging.
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